The Zoo is a collection of animal-products we developed for Puhlmann. All mothermolds are made by ourselves to keep the specific signature. These pictures give you a small view behind the scene. To get the right size and shape every animal starts with a skeleton of cardboard. This is filled up with a foam material. Then clay is attached to create the real shape.
This shape is covered in silcone to create a flexible mold. in this mold a hard plastic is casted. When this hardens out a copy of the clay figurine is created. This shape we sand and airholes are filled up to get the smooth skin we need.